The RockSmith A.I. Ore Separator is a computer-controlled ore separator using cutting edge technology incorporating; X-ray detection technology (visual detection technology) and artificial intelligence algorithms and is changing the rules of traditional ore processing.

It can scan and identify the characteristics of each ore in real time, and accurately eliminate the low-value ore, so as to reduce the comprehensive treatment cost, and improve the efficiency and efficiency of mining production.

The working principle of the RockSmith A.I. Ore Separator is very simple. The vibrating feeder will evenly send the ore to the transmission belt for X-raying.
The smart technology will scan each ore in real time to obtain it's characteristic information. This information is then inputed into the information processing system to be evaluated by an intelligent identification (A.I.) algorithm. The algorithm can determine the grade of useful minerals in the ore in real time, and output the final judgment results.
Finally, the driver actuator will accurately remove the low-value ore based on the results, preventing it from entering the downstream processing process.

Core Technology

Equipped with edge cloud computing identification system, it can realise the recognition accuracy of 1 in 10,000 magnitude. The core algorithm has artificial intelligence and deep learning functions.

With the help of process mineralogy, digidescribe mineral features, such as structure, color, density, hardness and light sensitivity, and establish digital standard genes to achieve intelligent sorting and create unique product technology differences.

The XRT technology utilises a variety of advanced sensors, such as far and near infrared, color CCD, multi-spectrum and laser, are integrated to form a comprehensive sorting system— High speed automatic blowing separation system, the delay of high-speed blowing valve can be controlled within 0.5s, and the unique removal mechanism can handle the ore particle size range of 6mm-300mm.

Principle of operation

• Unclassified material is input through the mine delivery system
• The irradiation and detection system collects the characteristic information of the ore
• High-tech sensing units in the signal processing system to identify objects to be detected at high speed
• The separation execution system achieves accurate sorting in the form of compressed air nozzle or dial

AI Ore Seperator Parameters

Benefits

• Improve the ore grade - AI intelligence scans and identifies the characteristics of each piece of ore in real time, so as to accurately eliminate low-value ore, reduce the comprehensive treatment cost.
• Reduced production costs - Ore picking near the mining face can be used for underground filling, thus greatly reducing the cost of ore lifting, transportation and surface yard.
• Improved production efficiency - reduces the demand for human labour, reduces the labour intensity of workers, and optimises the working environment.
• Extend the service life of the mine - It can reduce the boundary grade of the mining ore, expand the reserves of recoverable resources, extend the service life of the mine

Support & Service

RockSmith offers full support from installation to servicing.

RockSmith AI Ore Separator is tested and calibrated to the type of ore you are processing.

We will request ore samples from your location to be used to customise and calaibrate the equipment to your specific needs to ensure the best performance of equipment upon delivery.

Before the equipment delivery, we will issue a detailed test report to record the performance indicators of the equipment. This report will help customers understand the performance of the equipment and provide a basis for subsequent equipment maintenance.

Full Training program - To ensure that customers can skillfully operate and use the equipment, RockSmith will provide professional training services. The content includes equipment operation, maintenance and troubleshooting to help customers maximise the use of equipment.

Once delivered to your location RockSmith's professional team will carry out comprehensive commissioning and calibration to meet the specific application scenarios of your environment and achieve the optimal sorting effect.

Full after Sales Service & Technical Support - After the delivery and commissioning of the equipment, RockSmith will provide continuous after-sales service support, including equipment maintenance, accessories supply and technical consultation.
The unit has built-in remote data monitoring service to monitor the equipment operation status through the real-time collection of equipment operation data— helps detect potential problems in advance, prevents equipment failure, and reduces customer production risk.